022 66394871 / +91 7977462981
ankitaforge@gmail.com
4th Kumbharwada, Mumbai - 400004
ISO 9001:2015 CERTIFIED MANUFACTURER
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HEAVY FORGING & PRECISION CNC COMPLEX

Plant Infrastructure & Machinery

State-of-the-art heavy drop forge hammers, automated continuous induction billet heaters, multi-axis CNC machining bays, calibrated heat treatment furnaces, and in-house metallurgical testing labs.

Plant Overview 100% In-House
Total Plant Area 50,000+ Sq. Ft.
Forging Capacity 5,000+ MT / Year
CNC Turning Units 30+ High-Speed CNCs
Quality Lab OES Spectro & UTM Lab
Schedule Factory Audit / Virtual Tour →
50,000+
Square Feet Area
Integrated heavy engineering facility
5,000+
MT Annual Capacity
Closed-die & open-die production
30+
CNC & VMC Units
Multi-axis automated machining floor
100%
In-House Tested
Zero-outsourcing quality architecture
Ankita Forge Plant Floor and Machinery
AFI
Integrated Facility
MANUFACTURING EXCELLENCE

Fully Integrated End-to-End Manufacturing Complex

The Ankita Forge Industries manufacturing facility in Maharashtra, India is engineered for optimal metallurgical integrity, lean process flow, and high-volume precision output. Covering raw material cutting, induction heating, closed-die forging, automated heat treatment, CNC threading, surface finishing, and quality inspection under one roof, we eliminate third-party reliance and guarantee tight dimensional tolerances.

Equipped with overhead EOT cranes, continuous temperature-controlled pyrometer furnaces, and high-speed CNC lathes, AFI fulfills critical high-pressure piping orders for refineries, petrochemical skids, offshore platforms, and nuclear power projects worldwide.

Heavy Drop Forging Hammers (1 MT to 5 MT Capacity)
High-Precision CNC Machining Floor with ±0.01mm Accuracy
Automated Digital Heat Treatment Furnaces (Normalizing / Q&T)
Certified In-House Metallurgical, Mechanical & NDT Testing Lab
PLANT DIVISIONS

Specialized Manufacturing Wings

Dedicated operational departments executing high-precision forging, machining, heat treatment, and quality inspection.

FORGING DIVISION 01

Heavy Drop Forging & Press Shop

Heavy-duty pneumatic drop forging hammers, friction screw presses, and automated induction billet heating systems with continuous pyrometer optical temperature monitors.

1 MT, 2 MT, 3 MT & 5 MT Drop Hammers
PLC-Controlled Induction Billet Heaters
Closed-Die & Radial Ring Rolling Facilities
Capacity Range: Up to 500 kg / Piece
PRECISION MACHINING 02

Multi-Axis CNC Machining Center

High-speed multi-axis CNC turning centers, vertical machining centers (VMC), and automated single-point thread cutting lathes producing mirror-smooth socket lands and threads.

30+ CNC Turning Centers & VMCs
NPT, BSPT, Metric CNC Threading
Socket Depth & Bore Accuracy ±0.01mm
Tolerance Control: Micron-Grade Accuracy
HEAT TREATMENT 03

Continuous Heat Treatment Furnaces

Gas-fired furnaces with multi-channel digital PID temperature recorders executing Normalizing, Full Annealing, Quench & Tempering (Q&T), and Solution Annealing.

Microprocessor Calibrated PID Controls
Water & Polymer Forced Quench Tanks
Complete Time-Temperature Chart Logs
Max Temperature: 1200°C Calibrated
METALLURGY & NDT 04

In-House Metallurgical Testing Lab

32-channel Optical Emission Spectrometer (OES), computerized Universal Testing Machine (UTM), sub-zero Charpy Impact Tester, and NDT ultrasonic inspection stations.

100% Positive Material Identification (PMI)
Sub-Zero Charpy Impact Test (-46°C / -196°C)
Hydrostatic Pressure Test up to 10,000 PSI
Certification: EN 10204 3.1 & NABL Traceable
RAW BILLET LOGISTICS 05

Raw Material Billet Yard & Cutting

Extensive inventory of prime-grade certified round steel billets sourced from premier primary steel producers, color-coded by grade and heat number with automatic band saws.

Automated High-Speed Band Saws
100% Heat Number Traceability System
Carbon, Alloy, Stainless & Duplex Billets
Stock Capacity: 1,500+ MT Ready Inventory
EXPORT PACKAGING 06

Surface Finishing & Export Dispatch

Ultrasonic degreasing, manganese phosphating, hot-dip galvanizing, laser dot-peen part marking, protective plastic thread caps, and custom seaworthy palletized crating.

Rust Preventive Oil & Phosphating Bay
Automated CNC Laser / Punch Marking
Fumigated ISPM-15 Export Wooden Cases
Dispatch Readiness: Global Seaworthy Standards
MACHINERY SCHEDULE

Plant Equipment & Machinery Schedule

Comprehensive breakdown of in-house forging hammers, machining centers, and inspection apparatus.

Equipment / Machine Category Make & Technical Model Quantity Capacity / Working Envelope Primary Operation
Pneumatic Drop Forging Hammers Heavy Industrial Steam/Belt Type 4 Units 1,000 kg to 5,000 kg Blow Force Closed-Die Forging of Fittings & Flanges
Friction Screw Forging Presses High-Energy Forging Presses 3 Units 400 Ton & 800 Ton Capacity Precision Sizing & Flash Trimming
Induction Billet Heating Systems Continuous Optical Pyrometer Heaters 4 Sets 100 kW to 350 kW (Up to 1250°C) Uniform Scale-Free Billet Heating
CNC Turning Centers & Lathes Doosan / Haas Multi-Axis CNC 24 Units Dia 10mm to 650mm | Length 1000mm Precision Boring, Facing, SW Sockets & Threads
Vertical Machining Centers (VMC) Rigid Heavy-Duty 4-Axis VMCs 6 Units Table: 1200 x 600mm | BT-50 Spindle Flange Bolt Hole Drilling & Manifold Milling
Continuous Heat Treatment Furnaces Multi-Zone Gas Fired with PID Data Logger 2 Lines 5,000 kg Batch Capacity (1200°C) Normalizing, Annealing, Quenching & Tempering
Optical Emission Spectrometer (OES) 32-Channel Direct Reading PMI Unit 2 Units Full UV / Vis Channel Spectrum Analysis 100% Chemical Composition & Carbon Audit
Computerized UTM Tensile Tester Hydraulic Servo-Controlled 100-Ton 1 Unit 0 - 1000 kN Load Measurement Yield, Tensile Strength & Elongation Testing
Hydrostatic Pressure Test Benches High-Pressure Automated Hydro Skid 3 Stations Up to 10,000 PSI Test Pressure 100% Leak-Tight Proof Pressure Verification
MANUFACTURING PROCESS

4-Stage Lean Manufacturing Flow

Rigid quality governance at every step from prime raw billet to finished export crate.

01

Billet Cut & Spectro Audit

Mill certified prime round bars undergo 100% PMI spectro chemical testing before automatic precision band saw cutting to specific billet weights.

02

Induction Heat & Forging

Billets are heated under optical pyrometer monitoring and forged under heavy drop hammers to achieve unbroken metallurgical grain flow.

03

Controlled Heat Treatment

Components undergo calibrated Normalizing, Solution Annealing, or Q&T to relieve residual stress and achieve specified yield and tensile strength.

04

CNC Machining & 100% NDT

Multi-axis CNC turning machines cut micron-accurate socket counterbores and NPT/BSPT threads, followed by ultrasonic, MPI, and dimension audits.

FACILITY GALLERY

Interactive Plant & Machinery Gallery

Click any facility image to enlarge in high resolution and examine our production bays.

Drop Forging Shop & Heavy Press
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Drop Forging Shop

Pneumatic & friction drop hammers in operation

CNC Machining Line
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CNC Machining Floor

Multi-axis high-speed precision turning centers

Heat Treatment Furnaces
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Heat Treatment Furnaces

Normalizing, Quench & Tempering, and Solution Annealing

Quality Inspection Laboratory
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Quality Testing Lab

Spectrometer, UTM tensile tester, and CMM inspection

Raw Material Yard
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Raw Material Stockyard

Prime certified carbon, alloy, and stainless steel billets

Warehouse & Dispatch Bay
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Finished Goods & Dispatch

Seaworthy packaging, rust protection, and container loading

GLOBAL EXPORT READY

Looking for Reliable Industrial Fittings & Forgings?

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